INSTALLATION, MAINTENANCE,

UPGRADING, RECONSTRUCTION OF
INDUSTRIAL FACILITIES AND EQUIPMENT

Power Plants - Boiler Houses - Flue Gas Treatment Systems - Woodworking Factories - Pellet Productions - Retorts

We have extensive experience in servicing energy industry equipment of different complicity and capacity (from 100KW up to 50MW).

We provide professional maintenance and operational services, inspections, analyses, and evaluations, upgrade services gas and biomass hot water and steam boilers, boiler parts (burners repairs, furnace repairs including brickwork and grates), conveying systems (chain, screw, belt), tanks and vessels, heat exchangers, baghouse and ESP filter units, as well as static and rotating components such as valves, compressors, pumps, machinery, gas turbines, blowers, gears, generators, etc.

Preventative and corrective maintenance concepts for mechanical components, machinery, control instruments, automation and safety components as well as pipelines and pipeline components, ducting and components, hydraulic and compressed air systems.
Wide range of services for maintenance and overhaul, inspection, conversion and upgrading of rotating and static components.
Maintenance work in line with environmental protection measures and safety regulations
Detailed service, inspection and maintenance reports (with recommendations for repairs, materials tests, procurements, costs and delivery timelines)
We have a well-developed supplier network as well as our own production for urgent manufacturing.
Developing maintenance concepts and work
Troubleshooting and emergency services is available 24/7
Developing and carrying out routine, basic or “full service” maintenance and repairs. We offer various types of service agreements to ensure the most reliable and efficient collaboration possibilities.

Services: Products

PROJECT MANAGEMENT, COMMISSIONING AND START-UP

Complete project management and commissioning services, including regulation,

start-up, documentation, operational and maintenance programs, technical and personnel planning for resources and costs.

We offer a complete project management services for industrial projects!

Scope of our services varies depending on several factors, but we are capable to help you whether you have greenfield project including civil construction and turn-key equipment setup (boiler house, power plant, woodworking factory or pellet production from scratch) or you are looking to develop retrofit project of the existing facility (to improve efficiency of the systems, to modernise flue gas treatment system, ash or fuel handling systems etc.).

JT Unimetal is offering outsource Project Managers, Project Controllers, Project Administrators or Program Managers and as a result we can help to fill your staffing shortages when demand exceeds capacity or available qualifications.

In general, we focus on several main functions:

Planning (WBS and schedule development, preparing cost estimates/baseline, quality and risk planning, tool/software support),
Implementation control (monitoring and controlling—analysing/control schedule and cost, reporting status information, tool/software support, project management information systems, project audits, and earned value analysis)
Meeting design goals with cost-effective equipment (providing high-level, bring to the best practices over multiple clients and industries)
Closing – (post project appraisal, documentation, start-up and commissioning)

We can assure you that outsource professional project management is efficient solution which brings benefits to company like resource coordination, communication with team members, budget monitoring and reporting updates to management or expertise outside the company.

Our project management team will provide the integrated vision which will lead the project to a successful completion on time, on budget and with proper quality.

From our own experience we know how crucial for a project success is to work in a correct way with diverse organisational types, including vendors, contractors, and consultants, when lead times, product substitutions, shipping of expensive equipment need to be managed carefully and the project manager makes sure everything happens in the proper order and on time.

We provide only experienced and qualified project managers and take full responsibility based on the specific knowledge of processes and equipment!

Project management

Manufacturing

DESIGN, DEVELOPMENT AND MANUFACTURING SERVICES

Industrial equipment and machinery design and manufacturing for energy industry, woodworking industry, waste recycling, processing and sorting industry,

pellet productions and many others.

Our metal fabrication and production division is fully capable of processing your inquiry from the very beginning up to the working technological/production process. We are covering all main phases such as development, engineering, procurement and manufacturing.

Design:

We have highly qualified and experienced specialists at our design department, so far we have developed more then 80 different models for the energy industry.

Innovation:

We constantly improve the existing products and create new ones, we are open minded team and looking for a new challenges and tasks. The most modern computer programs are used in the work, thus ensuring a high-quality result in the development projects.

Production:

Production facilities have been modernised and adapted to the international standards.

Each product has a certificate of conformity and CE Marking. Quality is one of the company's priorities. A quality management system covering all design and production processes has been implemented, is maintained and continuously improved. Our production is certified in accordance with the following international standards:

Quality management system ISO9001: 2015
Environmental management system ISO14011: 2015
Quality requirements for fusion welding of metallic materials EN ISO3834: 2006
Free standing chimneys, Production process control EN ISO 13084: 2013

Compliance of boiler equipment with the EU Directive 97 / 23EC (PED- Pressure equipment directive)

The choice of materials and equipment is an important part of the product, therefore we cooperate in procurement with the largest suppliers of metal materials and engineering systems, carefully assessing the quality of deliveries, deadlines and compliance of materials with certificates.

In our production equipment range we have the following machines:

Metal profile bending machine
Longitudinal seam welding unit
Shot blasting camera, model MAG
MIG/MAG orbital welding equipment set
Plasma cutting machine
Four-roll hydraulic sheet rolling machine
3 roll sheet rolling machine
Four-roll hydraulic rolling machine
Beveling machine
Phase remover
Gas cutting machine
Horizontal turning table
Bandsaw with equipment
Folding press small
Scissors
Lathe

The highest value of JT Unimetal are our employees and internal climate. We employ workers only with appropriate education, experience and professional skills.

We value highly qualified specialists and are happy to invest in the development of employees' potential and professional development.

Piping and Insulation	Air and Flue Gas Ducting	Hydraulic and Compressed air systems
Air Blowers and Flue Gas Fans	$Grates and refractory works$ Grates and Refractory works	Flue Gas Condensers and Coolers
Electrical installations and wiring	Control Units and Cabinets	Flue gas cleaning systems
Metal fabrication	Steel Structures Fabrications and Installations	Water and steam piping systems